co2 laser cutter have traditionally been the laser machines of choice used by job shops due to their consistency of performance in regards to cutting speed, cost of operation and cut quality throughout all ranges of metal thickness. This allows job shops to process a full range of materials at competitive rates.
With the popularity of Fibre Lasers growing rapidly many job shops are considering the benefits they can offer their business with regard to increased efficiency in operational cost and turnaround time. This article will explore the advantages of each laser technology, how they can complement each other in the right setting and how larger volume businesses like job shops can benefit from having both.
Firstly let’s outline the strengths of both Fibre and co2 laser cutter and what advantages they offer to the business operation of a job shop.
Fibre lasers have been shown to cut faster and are cheaper to operate than CO2 lasers when fabricating thin sheet metal up to 5mm in thickness.
In cutting thin sheet metals, they can cut almost 3 times faster than co2 laser cutter and operating costs are typically half of what is required to operate a CO2 due to having much lower electrical consumption and the absence of mirrors that are necessary in CO2 systems. In addition, due to the absence of mirrors and laser gas they require less maintenance. Servicing intervals are typically 50% longer which in turn allows for 50% lower servicing costs. Furthermore they require less consumables to operate and the consumables required are cheaper than the associated CO2 systems.
As the beam produced from the fibre optics is more readily absorbed into the metals, this provides the ability to cut reflective metals such as Copper, Brass and Aluminium whereas cutting these metals with a co2 laser cutter could damage the machine due to intense back reflection. This provides greater flexibility to take on more expansive work.
Research has shown that approximately 70% of all cutting applications in the flat sheet metal cutting market are in the thin-material range under 5mm thick. This constitutes a large segment of the flat sheet metal market.
Finally fibre laser machines are generally more affordable to purchase than the equivalent CO2 lasers. More details!
The cut quality of a co2 laser cutter remains constant throughout all ranges of material thickness whereas a fibre laser whilst being a superior cutter in the thin material range, it starts to lose cut quality once the material thickness exceeds 5mm.
Whilst fibre optics offers performance advantages in the thin material range, CO2 lasers will outperform them once the metal thickness being cut exceeds 5mm.
This holds true in terms of
Whilst this may be true when comparing most Fibre Lasers to CO2, in some units the general consensus of cut quality in Fibre may vary. At 2kW IPG’s Fibre Laser units have been show to achieve equal to or superior cut quality to CO2 laser right up to 12mm in mild steel. At this thickness the laser also cut at an equal speed to CO2 and energy consumption per cut part was still lower using the fibre technology.
Furthermore CO2 lasers can cut acrylics and wood which fibre optics cannot, thereby providing greater flexibility to niche industries where the need to cut these materials is in demand.
It is clear that each laser technology offers strengths that can directly complement the other, with fibre providing a greater efficiencies in the thin metal sector (0.5mm – 5mm) and CO2 providing greater advantages in thicker section metals (6mm and above).
Most job shops have traditionally used co2 laser cutter exclusively as they provide consistent cut quality and operating costs throughout varying ranges of metal thickness. Given the niche advantages of fibre technology however one can easily deduce the benefits of having a one to greatly enhance the operation of a job shop.
Once a job shop acquires enough ongoing work volume to justify multiple machines it is worth considering a fibre laser as a complement to the existing CO2 currently in use. Reduction in ongoing costs, increased speed of cutting and the ability to cut reflective metals have all been benefits reported by job shops who have already taken advantage of these efficiencies provided by fibre laser machines.
Before taking the next step you should contact your local expert in laser cutting machines for more information.
When considering your next option for your laser cutter machine, it is best to chat to some experts and make sure that you are getting the best machine for your operation. Click here for more information: http://awesomesaucebookclub.com/hungry-to-learn-all-about-laser-cutters/
Laura Jones November 12th, 2020
Posted In: Cutting Ideas
Laser cutting technology has come a long way in the past few decades. A prototype for the original laser was developed by Thomas Maiman in 1960, which was a ruby laser that’s lacked efficacy. The first actual functioning laser cutter was a CO2 laser cutter produced by Kumar Patel in 1963.
The uses for laser cutting have developed to abundant different pathways over the generations. In 1965, lasers were used as a drilling tool. Located in Buffalo, USA, the Western Engineering Research center was the first to employ a laser cutting device to assist in piercing or resizing diamond dies. Then, in 1967, the first gas assisted laser cutter was developed and increased efficiency tenfold. By 1969 Boeing factories began using the technology on their production lines working with titanium and became pioneers with laser cutting technology. 3D Laser cutting was developed in 1979 by an Italian company by the name of Prima Industrie. Check here!
Currently, there are manydiverse types of laser cutters on the market. The differences between each of these unlike cutters boils down to one thing: the laser source they’re using. CO2 lasers are comprised upon a carbon dioxide gas formula, which is electrically enthused. CO2 lasers have a wavelength of 10.6 micrometers and are usually used on materials such as wood, acrylic, glass, paper, textiles, plastics, foils & films, leather, and stone. Another widely used type of laser is the fiber laser. They supply a beam by means of the “seed” laser and amplify it in specially made glass fibers, which are provided with energy by a diode pump. Fiber lasers have a wavelength 1.064 micrometers, an intensity 100 times higher than that of a CO2 laser, and are therefore well-matched for metal-marking methods. Next are crystal lasers, which have the same wavelength of fiber lasers, and are therefore suitable for marking metals as well. Unlike fiber lasers, crystal laser types are made with relatively expensive pump diodes and have a shorter service life than that of a fiber laser.
The most popular form of laser cutting today is that of the carbon dioxide laser. Fiber laser cutting, however, is an extremely new technology, dating back to only 2008, that is on the rise. Laser cutting is becoming one of the most effectivemethods in industries worldwide. Lasers are employed to make development in the automobile world, the manufacture of solar panels, or even just the mundane engraving objects like the letters on your keyboard. The possibilities for this expertise in years to come seems unquestionably endless.
By looking online, laser cutting is an available service to anyone. Laser cutting has developed into one of the utmost convenient processes used all around the world. The lasers themselves are so prevalent, from your phone network to the store checkout. Even though laser cutting processes are relatively recent development, its sure to further grow and progress the world as we know it. For more information, visit: http://awesomesaucebookclub.com/a-guide-for-starting-a-laser-engraving-business/
Laura Jones July 12th, 2020
Posted In: Cutting Ideas
Laser engraving is a subset of laser marking and as the name implies, is the practice of using lasers to engrave an object. The machines for laser engraving and laser marking are the same, so that the two terms are sometimes confused by those without knowledge or experience in the practice. In this article, we give some tips on how to start a laser engraving business.
When planning to start this business, you should undertake a thorough feasibility studies and market survey as it concerns the laser engraving business. Also, it is important to discover the niche that is mostly in demand as this will give you an edge over your competitors. With an increase in the demand od personalized things, this market is on the boom. With experience, you can be sure to start right and float well. Also, in this line of business, there is more advantage in buying a Laser engraving franchise instead of starting a new business from the scratch. Information you collect should not be only from the internet, but from experts too. And people that have been into the business. One of the biggest challenges however is getting the machines because of limited funds.
In this business, you have just two perfect legal structures that seem to suit the business squarely- sole proprietorship and the LLC. But we believe that the legal structure you choose out of the two should be based on the size and scale of the business. Since your business is all about the income and interest of your clients, the LLC is the best legal entity for your business be it small, medium or large. Insurance Policies are needed too, especially for a booming business.
If you want to file for intellectual property protection and also register your trademark in it is beyond registering the name of the company and personalizing by using logos. It is necessary to register as a trademark as soon as possible. Click here!
This has been defined by experts as a set of monetary resources and credit that will be needed by a company, business, organization or individual for them to carry out a particular activity or materialize a project. From just the definition, we all can see the great importance of finance in our business activities. It is expedient that you investigate reliable sources of funds which could be accessed. Possible sources include: Personal savings, Pitching, Angel investor, Partnership, Bank overdraft, Venture Capital, Loans forms family and friends, Loans and grants and Alternative funding source like Crowdfunding.
From our extensive research, we were able to note this business is a unique business that needs frequent human traffic to be able to succeed, which is why most laser engraving businesses choose their locations using population density, average adjusted gross income (AGI) in that surrounding area, and proximity to their target market. If you plan to be successful in this business, you need to make use of the same factors when choosing locations for your laser engraving business.
We also advice that you know the specific area you are considering very well. At least having or understanding how many people have access to that location, what income level they belong to, demographic and psychographic, and likely competition.
From our research we have been able to note that people who flourish most in this business are those who are creative, sales-oriented and outside-the-box thinkers. Take a good look at your personality and see if you fit the description. If you are starting on a small note, then you may just stop at you being the only operator. On the other hand, if you are starting on a medium to large note, then you may consider hiring more hands. The machines needed are laser cutter,
A marketing plan is a detailed document that gives a vivid picture of what you want to achieve in your company, in time and with the financial resources necessary to achieve the objectives and strategies of the company. It examines the current situation of the company, performs its analysis, studies the competition, creates strategies and action programs to be implemented. Note that a well detailed promotional strategy gotten from the marketing plan could determine the success or failure of your business. Ways to market your laser engraving business may include; Building an attractive website, Business networking and partnership, Referrals, leveraging social media platforms and traditional advertising strategies, using marketing materials and Using satisfied customers testimonies.
Starting a laser engraving business could be exciting especially if the appropriate measures are taken. Make sure not to miss on this and see the business of your dreams grow bigger and bigger by the day. Check out this site: https://smallbusiness.chron.com/laser-etching-business-ideas-34182.html
Laura Jones January 27th, 2020
Posted In: Cutting Ideas